Europe’s First Crossover TBM Breaks Through at Moglicë Headrace Tunnel
Jun 28, 2018
Robbins XRE completes the First TBM-driven Tunnel in Albania.
On May 3, 2018 a 6.2 m (20.3 ft) diameter Robbins Crossover (XRE) TBM broke through into an underground chamber, marking the completion of the first TBM-driven tunnel in Albania.
The TBM, operated by contractor Limak, was also the first Crossover machine to operate in Europe, and bored through geology including ophiolite, sandstone, breccia and siltstone flysch.
“The cutterhead and cutters have achieved outstanding performance,” said Engin Gur, TBM Manager for Limak. The TBM achieved rates as high as 648 m (2,126 ft) per month in April 2018, and as much as 37.4 m (122.7 ft) in one day. The Crossover TBM did not encounter high-pressure water and was thus used in hard rock Double Shield mode throughout tunneling.
“The TBM performed very well, as did a Robbins-supplied adit conveyor that operated in a 180-degree continuous curve. It was impressive,” said Max Walker, Robbins Field Service Superintendent. Several field service personnel remained onsite throughout operation of the TBM to provide guidance and trouble-shooting.
The machine was launched in November 2016 following Onsite First Time Assembly (OFTA), which enabled the machine to be initially assembled at the jobsite. The crew ramped up production slowly over the next 230 m (755 ft).
“Ground conditions were good and we did very few cutter changes—only 20 cutters were used during the bore,” said Walker. Two-stage grouting was carried out as the TBM bored and lined the tunnel in three 8-hour shifts. “The personnel on this project have created a friendly work environment; they’ve made it enjoyable coming to work each day. They’re good guys to work with,” he added.
While the TBM did not need to be sealed, the unique machine design took into account a predicted high risk of water inflows. The Crossover XRE machine used a belt conveyor and not a screw conveyor for muck removal, so the muck chute needed to be able to be sealed off in the case of an inrush of water.
The bulkhead was thus designed with a large sealing gate just above the belt conveyor. These pressure-relieving gates could also be used in a semi-EPB mode: As the pressure built in the cutting chamber, the gate would then be opened by the pressure, and material would spill onto the belt.
As the pressure lowered, the gates would then automatically close, again sealing off the chamber. In extreme cases, the gates could be sealed and the probe/grout drills could be used to drill, grout, and seal off water. Additionally, the gripper shoes and inner telescopic shield were designed with inflatable seals to further protect against inrushes of water.
With the breakthrough now complete, grouting will continue behind the TBM segments. No additional lining will be added, and the tunnel was to become operational by May 2019.
The 6.7 km (4.2 mi) long Moglicë headrace tunnel is part of the Devoll Hydropower Project, a Build-Own-Operate-Transfer (BOOT) scheme to construct two hydropower plants along the Devoll River, named Moglicë and Banja.
The project is owned by the Norwegian power company Statkraft AS. The completed Devoll Hydropower Project will increase Albania’s electricity production by 17% and will have an installed capacity of 242 MW.
More News and Articles
Mar 27, 2024
News
USU Study Looks at Water Main Break Rates in the U.S. and Canada
Report Highlights Correlation Between Material and Diameter
Mar 26, 2024
News
Update BE-21: New Material in Course and Modules on Trenchless Pipe Installation
Online training on the topic of pipeline installation in civil engineering: Trenchless technology for underground drainage construction can be a resource-efficient, environmentally friendly, time-saving, and cost-effective alternative to open cut methods. The UNITRACC e-learning course "Utility Tunnelling" has been enhanced …
Mar 25, 2024
Article
Bacteria as a new weapon in wastewater treatment
In early November, San Diego based startup Aquacycl officially opened its first European office and test center at the Water Campus in Leeuwarden. The Netherlands Foreign Investment Agency (NFIA) and the Investment and Development Agency for the Northern Netherlands (NOM) …
Mar 22, 2024
News
A superior HDD offering
Building on its relationships with leading horizontal directional drilling companies, TRACTO Australia has delivered three new rigs to operator Superior HDD.
Mar 20, 2024
News
New portable water filtration technology could improve access to clean drinking water worldwide
The University of Texas at Austin has developed an injectable water filtration system with the aim to aid the over two billion people worldwide who are without clean drinking water.
Mar 18, 2024
News
Global Student Innovation Challenge Calls on Next-Generation Leaders to Tackle Water Security
High School and University Students Worldwide Invited to Expand Water Access and Community Resilience
Mar 15, 2024
News
New water treatment wins Prestigious Award
Introducing a advancement in water treatment, developed by Cardiff University researchers in collaboration with Origin Aqua, the FreeOxTM technology has garnered acclaim by winning a prestigious challenge award at the World Water Tech Innovation Summit. This single-step process not only …
Mar 13, 2024
News
Satellite-based river monitoring technique could provide early warning of flooding
A satellite-based method for monitoring the flow of rivers from orbit could provide a valuable early warning system for flood risk, University of Glasgow researchers have claimed.
Mar 11, 2024
News
Revitalising infrastructure with HDD
Through the use of horizontal directional drilling, TasWater is delivering a new sewer pipeline to improve sewer and stormwater transfer capacity in Launceston, Tasmania.
Mar 06, 2024
News
Picking up the pace on climate action: Building momentum from COP28
At the halfway point of the Paris Agreement, the legally binding international treaty on climate action, average global temperatures are already hitting 1.8°C above pre-industrial levels and future projections are stark. At COP28 in December, we could not escape the reality …
Mar 01, 2024
News
Luminescent sensor detects ‘forever chemical’ pollution in water
Researchers in the UK and Germany have developed a new approach for detecting pollution from ‘forever chemicals’ in water through luminescence.
Feb 28, 2024
Article
BETT installation demonstrating GHG emissions reduction of wastewater treatment
This study presents BioElectrochemical Treatment Technology (BETT) as a new wastewater management solution toward the Net-Zero future. The results reported herein were collected from a BETT pilot system installed at a large brewery in Los Angeles, CA, United States processing …
Contact
The Robbins Company
29100 Hall Street
OH 44139 Solon
United States
Phone:
+1 440 248 3303
Fax:
+1 440 248 1702