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The table below presents the minimum trench width as a function of pipe outside diameter for ductile iron pipe installation using the open cut method.

(Image: Ductile iron pipe)
(Table: Minimum trench width for ductile iron pipe in the US)

(Image: Vitrified clay pipe)

Trenches for Vitrified Clay Pipe (VCP) installation shall be excavated to a width that will provide adequate working space, but not more than the maximum design width, according to  [[ASTM C12-07]].

There is no single formula that is applicable for minimum trench width calculation for VCP. Trench width is mainly one factor to compute loads caused by backfilling to determine the supporting strength of VCP. The factors taken …

(Image: Pipe haunches for pipes with circular outer contour)

Adequate compaction of the haunch area is decisive to achieve a long service life of the sewer pipe. Because of that, European Standards aim to ensure a working space for all pipes and types of installation, which allows sufficient compaction of the haunch and side fill. Therefore the calculation of the minimum trench width is independent of pipe material and installation type and just a …

What are the consequences of non-compliance?

If the trench width is too narrow, proper compaction of the backfill material (bedding/pipe support) at the pipe haunch zone cannot be achieved.

(Image: Pipe haunches for pipes with circular outer contour) (Image: Inadequate working space at the side of the pipe (no arrow)) (Image: Non-compliance with the minimum trench width - Compaction of the haunch zone and side fill not possible) (Image: Non-compliance …

(Image: Attention!)

What are the consequences of non-compliance?

A proper compaction of the side fill is impossible when the required minimum trench width is undercut.

Static assumptions cannot be met in such a case.

(Image: Inadequate working space at the side of the pipe – Proper compaction is impossible)

What are the consequences of non-compliance?

Failure to comply with the minimum specified trench width leads to inadequate compaction of the bedding. This results in overloading of the pipe and cracking at the quarter points or in case of plastic pipes to deformation.

(Image: Concrete pipe failure at the quarter points due to insufficient bedding compaction) (Image: Clay pipe failure due to insufficient bedding compaction) (Image: Clay pipe failure …

What has to be considered when selecting the trench width?

The following details are to be taken into account in the selection of the trench width:

  • The structural specifications

  • If the minimum trench width is reduced, sufficient compaction of the soil in the embedment can no longer be ensured.

  • An increase of the trench width may have a negative impact on the loads acting on the pipe.

  • The blanket approach of a “dam condition” (e.g. in structural …

Animation: Exercise Work safety - Minimum working distance [Animation: visaplan GmbH]. This interactive object is only visible in the online version of the module.

The base of the trench is the level onto which the sub base backfill material is placed.

(Image: Trench base) (Image: Trench base)

(Video: Loosening the trench base with an excavator bucket)

Which excavator bucket is suitable for the trench base? Select the correct image by clicking on it.

(Image: False excavator bucket) (Image: Correct excavator bucket)

  • The load-bearing capacity of the trench base must be at least equal to the original load bearing capacity of the existing soil.

  • The trench base must be free of water for the duration of the work. If this is not the case, proper soil compaction and a professional pipe support cannot be guaranteed.

  • Any necessary measures for groundwater management must be carefully planned.

  • Pipes must not be installed on frozen ground.

  • The trench base must not …

The following rules and regulations are applicable in the United States of America (not an exhaustive list):

  • ASTM D2321-20: Standard Practice for Underground Installation of Thermoplastic Pipe for Sewer and Other Gravity-Flow Applications

  • ASTM D2774-12: Standard Practice for Underground Installation of Thermoplastic Pressure Piping

  • ASCE 15-98: Standard Practice for Direct Design of Buried Precast Concrete Pipe Using Standard Installations (SIDD)

The following rules and regulations are applicable in Europe:

  • DIN 4124Excavations and trenches - Slopes, Shoring and working space widths, 01 / 12th

  • DIN 4123Excavations, foundations and underpinnings in the area of existing buildings, 09 / 00th Supplement 1: Notes, 07 / 81st Supplement 2: Calculation examples, 09/83.

  • DIN 4084: Building; terrain and slope stability calculations, 07 / 81st

  • EN 13331Trench shoring equipmentPart 1: Product …

The embedment for standard trenches comprises of four zones: foundationbeddinghaunch, initial and final backfill [[ASTM D2774-12]]. The following image presents the terminology used in open cut installation of underground pipes.

(Image: Installation terminology according to ASTM D 2774-12)
1 - Sloped wall (as required)
2 - Trench wall (native)
3 - Final backfill
4 - Initial backfill
5 - Pipe embedment
6 - Haunch zone
7 - Springline
8 - Bedding
9 - Bell …
Important:

Drains and sewers must be leak-tight, operationally and structurally safe. If the structural stability is no longer given, the other requirements are usually not fulfilled either. As a matter of principle, structures, and thus also drains and sewers, must be designed and manufactured in such a way that they achieve their intended service life under the external and internal loads and stresses acting on them, with unrestricted serviceability.

Not all soils are suitable for use in the embedment zone. The following section presents in detail the types of soil that are plausible to use in embedment zones, according to both American and European standards.

The following materials are usually suitable for use in embedment:

  • Sand with uniformity coefficient CU ≥ 3

  • Very sandy gravel with maximum particle size of 0.8 in (20 mm), sand content > 15% and uniformity coefficient CU ≥ 3

  • Uniform gravel

  • Crushed sand-gravel mixtures with the maximum aggregate size 0.4 in (11 mm) for pipes < DN 35 in (900 mm) and maximum particle size 0.8 in (20 mm) for pipes ≥ DN 40 in (1000 mm).

If the excavated soil material …

What kind of soil is usually suitable for use in the embedment zone?

Table 2 in [ASTM D2321-20:2020] groups soils into soil classifications based on soil stiffness when compacted.

(Table: Soil classes according to ASTM D2321-20)

Table 3 in ASTM D2321-20 encompasses the recommendations for installatin and use of soils for foundation, embedment and backfill.

(Table: Description of Embedment Material as per ASTM D2321-20)

(Image: Cracks orginating at a point with reference to [Young84] [Image: S&P GmbH])

To prevent point loads, the maximum aggregate size of components in the embedment zone is defined as follows:

  • 1 in (22 mm) for DN ≤ 8 in (200 mm);

  • 1.5 in (40 mm) for DN > 8 in (200 mm) up to DN ≤ 24 in (600 mm);

  • 2.5 in (60 mm) for DN > 24 in (600 mm)

The quality of the bedding substantially affects the carrying capacity, serviceability, reliability, and the intended service life of the installed pipes, along with the settling behaviour of the soil.

The bedding layer must provide an even pressure distribution under the pipe, and support its entire length, in order to prevent damage due to point loading stresses.

(Image: Crack formation in a clay pipe)
(Image: Laser profile survey)
(Image: Pipe cracking …

Why is the bedding so important?

The quality of the bedding substantially affects the carrying capacity, serviceability, reliability, and the intended service life of the installed pipes, along with the settling behaviour of the soil.

By the placement of bedding the following points should be considered:

  • The static requirements must be strictly observed.

  • Ensure sufficient clearance is dug for pipes with a bell and spigot connections (see image).