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(Image: Attention!)

Excavation machines are used with shield machines with partial excavation.

Operating and steering of the shield machine are carried out directly at the site by a machine operator who has a continuous view of the working face.

(Image: Shield machine with fixed installed boom cutting machine - With axial cutting head) (Image: Axial cutter head of the boom cutting machine equipped with round shank cutter bits) (Image: Principles …

(Image: Three-spoke rim cutting wheel with scraper teeth (standard bore head) [FI-Rasa])

The cutting wheel is a largely openly designed drilling head that is not used for the mechanical support of the working face. Their advantages lie with the low coverage and thus the good accessibility of the working face when needed. A distinction is made between the spoke and the rim cutting wheel [Maidl98].

(Image: Possible designs of boring heads for earth …

(Image: Scraper cutting head with pick bits and scraper teeth (standard bore head) [FI-Rasa])

Scraper cutting heads are nearby, closed, disc-shaped boring heads or cutting wheels with adjustable or fixed supporting plates with soil entry openings that are adapted to suit the size of the maximum particle to be transported.

(Image: Open shield machine with scraper cutting head and mechanical support of the working face - Variably adjustable soil …
(Image: Rock cutting head with disc cutters and TCI insert roller cutter for hard rock [FI-Rasa])

Rock cutting heads consist of almost closed, disc-shaped basic constructions with usual slot-shaped entry openings (removal slots) and are flat with a rounded periphery, slightly coned or almost convex.

(Image: Rock cutting head of a shield with fluid support of the type AVN 1500 for jacking in rock - view)

(Image: Attention!)

With increasing stability and/or hardness of the rock and rolling speed of the disc cutters the temperature and wear of the single discs increases [Schad03].

(Image: Forces affecting the disc cutters ? single disc cutter with reference to [Schad03] [Image: S&P GmbH]) (Image: Forces affecting the disc cutters ? single disc cutter with reference to [Schad03] [Image: S&P GmbH])

Forces affecting the disc cutters - single disc …

Centre cutters are excavation tools arranged in advance in the centre of the boring head in order to release the pressure in the centre of the working face during boring and especially in cohesive soils such as clay and silt with low to high plastic properties to counteract sticking of the boring head.

(Table: Combination possibilities of the various excavation tools as well as the utilization of stone crushers with reference to the subsoil conditions)
(Image: Pros and cons)

Backloading:
In shield machines with full face excavation, special attention must be paid to the possibility of changing the excavation tools without changing the support conditions of the working face. One method to securely and easily perform the task underground without withdrawing the machine from the back of the drill head is the so-called backloading system.


The advantages of the backloading system:

  • Tools can be changed …


The following possibilities are available with pipe jacking for the removal of spoil taking into account the type of shield machine, the nominal pipe size and the jacking distance:

  • Continuous conveyor (belt conveyor, chain conveyor, hydraulic and pneumatic conveyors)

  • Operation without rails using transport carts, conveying buckets with winch systems or self-propulsion

  • Tracked transport carts with winch systems or self-propulsion (floor-mounted …

The soil mechanically loosened at the working face is transported into a suspension chamber through corresponding inlets. The suspension chamber is constantly supplied with water or a bentonite suspension by means of a feed pipe inside the pipe string.

Over a second line (discharge line) the solid-fluid-mixture of soil and water/bentonite suspension is constantly absorbed and is transported to the ground surface.

(Image: Hydraulic soil conveying) (…

May 18, 2020

Modules

Today, the installation of gas, water and wastewater pipelines is still predominantly carried out using open trenches. In view of the numerous disadvantages associated with this method, it is imperative that trenchless pipeline construction be considered much more strongly in the future than it has been to date as an alternative in the planning and construction of sewers and pipelines. This module deals in detail with the procedure and the various components. Emphasis is placed on the different types of shield machines, excavation tools, separation systems, the control and steering station, injection/grouting agent and soil extraction and reprocessing. After completing this module, you will have a sound knowledge of: - all components of pipe jacking and - their function and tasks.