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Despite many attempts, it has not yet been possible to develop a universal shield machine that is able to carry out jacking under all possible geological and hydrogeological conditions and jacking-specific limiting conditions (such as jacking distance, nominal pipe size, depth of cover, etc.) as well as taking economic, ecological, logistical and safety aspects into account.

As has been seen in the previous sections, every type of shield has limits …

Shield machines with full-face excavation (SM-V) differ from those with partial excavation (SM-T) in that they process and loosen the whole working face in one working step by means of a rotating boring head equipped with corresponding excavation tools.

The characteristic feature of these machines is the type of support for the working face (Tabelle 9.2) (Tabelle 9.2).

Because of its modular structure, the DPLEX shield jacking method (Developing Parallel Link Excavating Shield Method) [FI-DAIHO], permits shield jacking with circular, rectangular or arc shaped cross section (Bild 9.2.3.1).

The removal of the soil at the working face is achieved by means of a correspondingly shaped cutting frame rotating eccentrically about crankshafts (Bild 9.2.3.1) (Bild 9.2.3.1) [Watan97] [Kashi97].

(Image: DPLEX shield machine …
(Image: Shield machine by Takenaka (version as earth pressure balance shield) for utility tunnels with rectangular cross sections (Bild 2.2.4) [FI-Takan] - View (H/W = 7950/5420 mm))
(Image: Shield machine by Takenaka (version as earth pressure balance shield) for utility tunnels with rectangular cross sections (Bild 2.2.4) [FI-Takan] - Arrangement of the cutting wheel and cutting arms)

The shield machine from the Japanese Takenaka Ltd. [FI-Takan] …

According to EN 12336 [DINEN12336:1996], a shield machine is any machine for the excavation of tunnels, in which the excavation is carried out, either by hand, mechanically or hydraulically within the protection of a shield whereby the shield is self supporting and is driven with thrust and/or steering jacks.

The feature of shield machines, also called shields, for pipe jacking, is that the thrust jacks (jacking cylinders) are situated not in the …

(Image: SS MOLE method - longitudinal section [FI-Toyot])

The SS MOLE (SS = Super Slurry) [FI-Toyot] is a microtunnelling or shield machine with fluid supported working face and a pneumatic conveying system (Abschnitt 8.4.1.2). It consists of the boring and steering head or front shield segment and, depending on the nominal pipe size, of two or three joined articulated trailing shield segments (Bild 9.5.1).

The dimensions are found in Tabelle 9.5.1

(Image: ULTIMATE METHOD - arrangement of the articulations and steering cylinders with reference to [FI-Kidoh] [Image: S&P GmbH])

The ULTIMATE METHOD (Bild 9.5.2) [FI-Kidoh] works with fluid supported or earth pressure balanced working face in the nominal size range of DN/ID 800 to DN/ID 3000.

Preferred areas of application depending on the distribution of the particles are shown in Bild 9.5.2 and Bild 9.5.2.

This method is very similar to the SS MOLE (…

According to the German "Sicherheitsregeln für Bauarbeiten unter Tage" ("Safety Underground Regulations for Construction Work") [BGR160], which also applies to pipe jacking, working places and traffic paths underground must be ventilated such that:

  • An oxygen content of more than 19% must be present at every working place
  • The permissible concentration of pollutants in the breathing air is not exceeded
  • No explosive atmosphere in dangerous quantities …

Underground pipelines and utilities are predominantly installed by using the traditional open-cut method (i.e., cut and fill): a trench is dug, the lines are installed by constructing proper embankment or sheeting or using a trench box, and the trench is filled afterwards.

In the face of the numerous challenges (e.g., urbanization, densely populated areas) as well as growing environmental consciousness, it is important to consider trenchless technology …

(Image: Manned techniques)
(Image: Steerable techniques)

Pipe jacking:
A system of directly installing pipes behind a cutting head and/or shield, by hydraulic jacking from a drive shaft, such that the pipes form a string in the ground.

The manned or unmanned technique, in which jacking pipes with a clear diameter ≥ 1200 mm (not to be confused with DN/ID) are jacked directly behind a shield machine from a starting shaft by pressing into the subsoil …

A shield machine is a steerable sheeting construction, in the protection of which the soil / rock on the working face is excavated manually, mechanically or hydraulically. It consists of at least two flexible connected steel pipe pieces, the front shield segment and the trailing shield segment, which is supported by the jacking pipe string. A distinction is made here between open and closed shields or shields with partial and full face excavation.

(Image: Attention!)

The feature of shield machines, also called shields, for pipe jacking, is that the thrust jacks (jacking cylinders) are situated not in the shield machine, but in the (main) jacking station or in the first intermediate jacking station.

The soil or rock material can be excavated at the working face with the following methods:

  • Partial excavation by hand.

  • Mechanical or hydraulic partial excavation

  • Full-face excavation

  • Via …

The duties of the shield machine in pipe jacking are as follows [Scher77a]:

  • To protect the personnel,
  • To create the necessary cavity so that the following pipe string can be pressed in with a minimum degree of soil deformation and with the lowest possible skin friction,
  • To protect the cavity until the jacking pipes can finally carry all the loads and forces,
  • To secure the working face against collapsing soil and rock as well as groundwater, …

2-component shield machine

(Image: Design of a 2-component shield machine)

3-component shield machine

(Image: Design of a 3-component shield machine)

(Image: Overview of shield machine types)

Open shields:
Shield machine without pressure tight sealing between the working face and the following pipe string [Stein05a].

Open shields do not have a pressure-tight seal between the working face and the subsequent pipe string. They are characterized by relatively good access to the working face and easy-to-use machine technique.

(Image: Hand shields - Overall view of a hand shield (external diameter 2098 mm) [FI-Nishi]) (Image: Open shield) (Image: …

Shield machines with partial excavation feature an open (SM-T1 or SM-T2) or closed shield (SM-T3 or SMT4) and partial loosening of the soil or material at the working face.

Shield machines with partial excavation of the working face are grouped according to the method of excavation into:

  • Shield machines with partial excavation by hand (hand shields)

  • Shield machines with mechanical partial excavation

  • Shield machines with hydraulic partial excavation

Closed shields:
Shield machines equipped with a pressure bulkhead between the working face and the shield tail in order to build up an artificial pressure at the working face [Stein05a].

(Image: Possible designs of boring heads for earth pressure balance shields - Shield with eight-spoke cutting wheel and circumferential rim (external diameter 3100 mm) [Breme])

Closed shields are – depending on the used pressure balancing fluid – executed with …

Shield machines with full-face excavation (SM-V) differ from those with partial excavation (SM-T) in that they process and loosen the whole working face in one working step by means of a rotating boring head equipped with corresponding excavation tools.

(Image: Shield machines with full-face excavation - Working face with natural support SM-V1) (Image: Shield machines with full-face excavation - Working face with mechanical support SM-V2)
(Image: …