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A particular example of an application of pipe jacking with a hydroshield is the "Europipe" Landfalltunnel Dornumersiel project of 1994 [Remme95] [Thüs94] [Hents94]. The jacking of the 4 m long and 43 ton reinforced concrete jacking … |
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In this closed type of shield machine (also called liquid pressure balance shield machine), the water and earth pressure at the working face is countered by means of a pressure-regulated support fluid. This support fluid can be water, water with polymers or similar and … |
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All the variants of boring head discussed in Abschnitt 9.2.2.1 (cutting head, scraper cutting head, rock cutting head) can be used (Bild 9.2.2.6.1) (Bild 9.2.2.6.1) (Bild 9.2.2.6.1) (Bild 9.2.2.6.1).
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It must be expected with every jacking that planned changes of tools and maintenance work needs to be carried out at the boring head and that unplanned obstacles must be removed or repair works must be carried out (Tabelle 9.2.2.5.4) [Tunnel01]. The measures to be taken for these works are discussed in principle in the section on shield machines with fluid supported working face (Abschnitt 9.2.2.5). Special problems for this particular case, however, … |
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Earth pressure balance shields are generally used for jacking pipes from DN/ID ≥ 1400 and jacking lengths, depending on the jacking pipe nominal size, of between 300 m and 2500 m (Tabelle 9.2.2.6.3). (Table: Guide values for jacking lengths with reference to the nominal size of the jacking pipe for earth pressure balance shields according to the manufacturer's information [FI-Herreb]) The jacking performance depends on the conveying system in use (… |
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(Image: EPB shield in normal operation (Condition 1) with reference to [Wilms95] [Image: S&P GmbH]) This is characterized by a mostly homogeneous mud. The specific gravity of the mud is reduced relative to the existing soil and the internal angle of friction is lowered. The excavation chamber is completely filled, there is no segregation of the mud in the excavation chamber, e.g. the water is completely bound (Bild 9.2.2.6.5.1) [Wilms95]. In the case … |
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In this connection, there are two possible operating conditions. The Condition 2 a … |
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(Image: EPB shield with incomplete filling of the excavation chamber and segregation of the mud with danger of breaking into the open (Condition 3) with reference to [Wilms95] [Image: S&P GmbH]) Condition 3 takes over immediately from Condition 2 a or after longer periods of inactivity (stops). Again, the excavation chamber is incompletely filled with mud, whereby in comparison with Condition 2 a, the upper region of the excavation chamber has filled … |
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(Image: EPB shield with compaction of the mud in the excavation chamber centre due to the support pressure being too high (Condition 4) with reference to [Wilms95] [Image: S&P GmbH]) Condition 4, i.e. an operating condition with a chamber pressure that is too high, is the result of the performance of the spiral conveyor being too little. Increased chamber pressure is noticeable by an increase in the torque and a reduction of the jacking speed. The … |
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(Image: EPB shield with hardened material in the whole excavation chamber caused by the support pressure being too high (Condition 5) with reference to [Wilms95] [Image: S&P GmbH]) As already mentioned, Condition 5 follows on immediately from Condition 4 if the low conveying performance of the spiral conveyor is not corrected immediately. A further increase in the torque occurs with a reduction of jacking speed, whereby an increase of heating of the … |
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When encountering soil or rock strata with different moduli of elasticity and strengths at the working face, severe problems can arise in the maintenance of the required support pressure (Bild 9.2.2.6.5.6) [Maidl97b]. In the situation shown in Bild 9.2.2.6.5.6, the drive force of the boring head must be increasing in order to loosen the rock stratum (greater modulus of elasticity E2) in the lower cross sectional area. The result of this is that the … |
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Critical operating conditions of an EPB shield can occur even through small deviations of balance conditions, with excavation chamber overpressure as well as with under-pressure. The causes of this can be operating errors of the shield machine as well as adaptations to changing subsoil conditions not being carried out in time. |
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Besides the "normal" excavation tool wear (Abschnitt 4.3.5.10) that EPB shields are subject to due to the contact of the excavation tools with soil or rock material at the working face and which can be countered by suitable measures (e.g. tool geometry, choice of materials), there are additional special phenomena of wear [Wilms95] caused by the method technology of earth pressure support. This additional wear is the result of the kneading and agitation … |
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(Image: Discharging the mud via a belt conveyor [FI-Herreb]) Shield machines with earth pressure supported working face, also called Earth Pressure Shields or EPB (EPB = Earth Pressure Balance) shields, are closed shields in which the earth and water pressures at the working face are balanced with the aid of the soil excavated by the boring head in the pressure-controlled excavation chamber. In order to carry out support effects and pressure balance, … |
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A special form of blind shield adapted to its area of application is shown in Bild 9.2.2.7.1. This shield machine is at present in use in Bangkok in soft loam with a water content of 40% to 140% The soil plug pressed into the funnel shaped excavation chamber is removed by a conveyor spiral that extends down to the lower cutting edge through the pressure bulkhead and then to the surface by means of thick matter pumps (Bild 9.2.2.7.1) [Bell01]. At present … |
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Another representative of the SM-B type of shield machine is the LUNDBY method [FI-Skansb]. The balance of the earth pressure with this remote controlled variant is undertaken by two hydraulically adjustable and closable opening flaps (doors) situated … |
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Unscheduled changes of method by means of modification are carried out from the pipe string or from a specially excavated auxiliary shaft. Modification is work, cost and time intensive and can take several weeks. Because of the time lost, it may be necessary to carry out methods for speeding up and to take measures for temporary support or balance of the working face by means of soil stabilization. Unscheduled modification should be excluded as far … |
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An expected or scheduled change of method technology must be taken into account early on in the planning phase. In order to be able to undertake the changes in the shield machine in the starting or an intermediate shaft, the shaft is sunk at the transition point of the changed subsoil conditions. If modification in the shaft is not possible due to topographical or other reasons, then it is carried out in the protection of a specially built station … |
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In view of the difficulties, costs and time required for a scheduled change of method by means of modification, variable shield types have been developed which permit a change of the method technology to be carried out in a few working shifts, even in a few hours. The change can then take place at any desired jacking position [Tunnel01]. The investment costs for such a shield machine are usually greater as a change of method often also results in … |
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The Mixschild as an example for changing over from hydro to slurry shield and reverse is shown in Bild 9.2.2.8.4.1 and Bild 9.2.2.8.4.1. The change over from hydro to slurry shield makes a more effective application possible when a stable working face is present, e.g. in rock or firm to stiff and very stiff cohesive soils. It is achieved by closing the pipes for compressed air supply and return (10), the excavation chamber release of air (11), the … |
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(Image: Spoil conveying with shield machines with fluid supported and earth pressure balanced working face based on [Maidl01b]) In stable cohesive soils with a very stiff consistency (IC > 1.0), high cohesion and low water permeability and in rock, the EPB shield (SM-V5) can be operated with the same method technology without working face support in open method (SM-V1) [Maidl95c]. In this case, the working chamber is only partly filled. Because the … |
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A representative of this conversion is the EPB UNCLEMOLE (Bild 9.2.2.8.4.3) (Bild 9.2.2.8.4.3) (Bild 9.2.2.8.4.3) [FI-Isekib]. The conversion itself can be carried out immediately during jacking to suit the changing subsoil situation. The shield machine is utilized in the nominal size range DN/ID 1500 to DN/ID 3000. Because of its design also as a shield with fluid support, the EPB Unclemole possesses a cone crusher that is able to break up cobbles … |
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