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(Table: Obstacle removal in pipe jacking with partial excavation [FI-Steina])
(Table: Obstacle removal in pipe jacking with full-face excavation [FI-Steina])

(Table: Obstacle removal in pipe jacking (special forms))

(Image: Attention!)

If the method is changed, the principle of supporting the working face during jacking is changed. By doing so the technique-specific limits of application can be shifted and/or extended.

It is distinguished between:

  • unscheduled change of method by modification
  • schedules change of method by modification
  • scheduled change of method by conversion.

[Tunnel01]

In all cases, access is necessary for carrying out the required mechanical …

Unscheduled changes of the method by means of modification are carried out from the pipe string or from a specially excavated auxiliary shaft.

(Image: Pros and cons)

Disadvantages of unscheduled changes of the method by modification:

  • the modification is labour-intensive and time-consuming (might take weeks)
  • causes high costs due to the delay of the construction project
  • ground stabilization measures might have to be taken
(Image: Attention!)
(Image: Attention!)

An expected or scheduled change of method technology must be taken into account early on in the planning phase.

If a modification in the shaft is not possible due to topographical or other reasons, then it is carried out in the protection of a specially built station through the pipe string [Tunnel01].

(Image: Pros and cons)

Disadvantages of scheduled change of method by modification:

  • modification is labour-intensive and …
(Image: Attention!)

A scheduled change of method by conversion can only be carried out with shield types that are further developed for this purpose.

(Image: Pros and cons)

The advantages of scheduled change of method by conversion:

  • conversion can take place in each spot of the jacking route
  • relatively short conversion times if the subsequent material conveying does not have to be changed
(Image: Pros and cons)

The disadvantage of scheduled …

(Table: Conventional changes of method by conversion in pipe jacking [Tunnel01])

In jacking processes, extensive and irreparable damages are frequently observed, which is due to irregularities of the subsoil.

Although extensive subsoil investigations can reduce the subsoil risk, failures and damages cannot be completely excluded.

(Image: Attention!)

These are the consequences of damages during pipe jacking:

  • Insufficient quality of the construction execution
  • Delay
  • High costs
  • Environmental impacts

(Image: Distribution of damages in pipe jacking in Germany (source: IFB, Hanover 1993))

May 18, 2020

Modules

Today, the installation of gas, water and wastewater pipelines is still predominantly carried out using open trenches. In view of the numerous disadvantages associated with this method, it is imperative that trenchless pipeline construction be considered much more strongly in the future than it has been to date, as an alternative in the planning and construction of sewers and pipelines. This module deals in detail with the numerous different types of shield machines, obstacle removal and possible errors in pipe jacking and their consequences. After completing this module, you will have a sound knowledge of: - limitations of the use of shield machines and - errors and consequences of damage during pipe jacking.

In these methods, jacking pipes [DINEN12889:2000] [ATVA125:1996] [Scher77a] [Stein85f] are jacked by pressing-in through the subsoil from a starting shaft to a target shaft with the aid of a jacking station or a main jacking station helped by intermediate jacking stations.

Jacking in a straight or curved line path is made possible by means of a steerable shield machine positioned at the head of the first pipe.

Operation and steering of the shield …

(Image: Open cowl shield with spiral conveyor for spoil removal and hydraulically extendable breast plate for gravel-sand soils without groundwater (external diameter 4280 mm) [FI-Eppin])

Natural support of the working face is always applicable when the existing subsoil is free of groundwater and the working face is a priori stable (working face without support) or is sufficiently supported by a self-forming earth wedge with a natural slope angle.…

With partial support, the surface of the working face is divided into sections and is either supported by means of natural partial support on bench plates (bench (plate) or platform shields) and/or by means of mechanical partial support using breast plates (Bild 9.2.1.1.2).

With bench shields, this division into sections has the purpose of reducing the length of the earth wedge and the size of the surface area of the slope [Scher77a].

Depending on …

The use of hand shields is recommended wherever very short jacking distances make the use of mechanical excavation uneconomic due to the high initial investment for the complex machine technology. In trenchless installation they are mainly used for crossing of traffic lanes and jacking distances of less than 50 m as well as for excavating special cross sections such as rectangular or arched profiles with manaccessible cross sections (Abschnitt 3).

Hand shields are non-mechanised open shield machines in which the soil at the working face is loosened by hand using auxiliary tools (pickaxe, spades, shovels or pneumatic hammer) (Bild 9.2.1.1) (Bild 9.2.1.1) (Bild 9.2.1.1). The removal of the spoil is carried out with the aid of conveyor belts, transport carts or tracked conveying buckets (dump trucks) (Bild 9.2.1.1).

(Image: Hand shields - Front shield segment [FI-Gewer]) (Image: Hand shields - …

Because of their relatively low costs and numerous possibilities for use in soil and rock free of groundwater, open shield machines with mechanical partial excavation enjoy a wide application for jacking lengths up to 1000 m [FI-Herreb].

Water retention measures (open water retention or groundwater lowering) are required when jacking in groundwater (Abschnitt 4.4) (Abschnitt 12.8.2). In the cases in which this is not possible or permissible, a closed …

(Image: Open cowl shield with spiral conveyor for spoil removal and hydraulically extendable breast plate for gravel-sand soils without groundwater (external diameter 4280 mm) [FI-Eppin])

Shield machines with special excavation and conveying installations have been developed, and used for special purposes. The features of these excavation tools are that the working face is only partially excavated at some points in the shield, e.g. more or less passively.

(Image: Support pressure diagram of the compressed air method with reference to [Wittk99] [Image: S&P GmbH])
(Image: Principle possibilities of arranging air locks for pipe jacking - Air locks above the starting shaft ("Shaft locks"))
(Image: Principle possibilities of arranging air locks for pipe jacking - Moving air lock in the pipe string)
(Image: Principle possibilities of arranging air locks for pipe jacking - Moving air lock in the trailing …

Shield machines with compressed air support are used [Krets72] :

  • In soil types where the lowering of the groundwater is not to be recommended on technical, ecological or economic reasons
  • In regions where the lowering of the groundwater could cause damaging subsidence
  • For jacking under water ways
  • For stabilizing the working face

The limits of use for jacking in compressed air are determined by [Krets72] :

  • The pressure permitted by the compressed air …