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As a part of the execution planning, a detailed design of the sewer lines and structures is prepared, and includes the following components:

  • Survey maps that show the position of the entire construction measure (scale min. 1:5,000)

  • Layouts (scale min. 1:1,000 / in urban areas min. 1:250)

  • Longitudinal sections/gradient diagrams (scale min. 1:1,000 for the lengths and min. 1:100 for the heights, inclusive of information on subsoil explorations and …

(Image: Installation of gas- and water supply lines and sewer in a trench - Image 2)

If there are several pipes (e.g. supply- and disposal piping) installed in one trench, the required material- and system-dependent minimum distances have to be kept.

The following information includes some of the details required by, and for, the successful execution of work:

  • Location of the construction site

  • Ambient conditions

  • Access possibilites, condition of the access road as well as any limitations in its use

  • Already existing, or in close vicinity existing supply- and disposal piping

  • Disposal route (re-use or elimination) for debris and excavated soil

  • Special stipulations for the protection of residents …

Where required, the limiting values for deviations from the determined lateral and vertical position of the pipe are to be specified. They depend primarily on the following factors:

  • Hydraulics

  • Drainage method

  • Pipe run (position and gradient)

  • Construction method

  • Dimensional accuracy of the pipes

  • Operation and maintenance of the sewer network

(Image: Attention!)

It is important to note that the materials used in the construction process should not negatively affect the structural components or the groundwater and soil.

There has to be a contractual settlement between the client and the contractor with respect to the following items on the agenda:

  • Coordination of the work

  • Site equipment

  • Securing the construction site

  • Securing of evidence at/on buildings, structures, roads and other constructions in the zone of influence of the construction site (where required)

  • Avoiding environmental harm

  • Maintaining traffic road safety

  • Securing of drainage capability

  • Maintaining …

(Image: Open cut method of construction – Built-up area in the zone of influence of the building pit)

Prior to the start of the civil engineering works, the exact position of the structures (buildings, piping, cables etc.) within the construction area of the excavation is to be crosschecked by the contractor.

The trench construction process should never result in deformations or settlements of the surrounding structures. It is important to ensure that …

Depending on the individual requirements, the open cut method of construction allows for different cross sections of utility trenches, ranging from the sloped trench to trenches with vertical faces [Stein88d].

Combinations, such as stepped trenches with vertical, sloped or partly sloped trench walls, can also be found.

(Image: Cross sections of utility trenches for the installation of sewers by means of the open cut method of contruction in accordance …
(Image: Attention!)

Excavations and trenches are to be sloped, lined or secured in any other way in order to ensure that they remain stable during all individual states of construction. All conditions and influences that could have a negative effect on the stability of the excavation walls or trench walls are to be taken into account, particularly the differences in the behavior of non-cohesive and cohesive types of soil.

(Image: Unshored trench with …

OSHA defines cohesive soil as "clay (fine grained soil), or soil with a high clay content, which has a cohesive strength. Cohesive soil does not crumble, can be excavated with vertical sideslopes, and is plastic when moist. Cohesive soil is hard to break up when dry, and exhibits significant cohesion when submerged. Cohesive soils include clayey silt, sandy clay, silty clay, clay and organic clay." [[OSHA 29 CFR 1926 Subpart P App A]]

Non-cohesive …

(Image: Attention!)
(Image: Trench excavation úsing a crawler excavator)

During the excavation process, it is necessary to inspect the in-situ soil in order to ensure that it’s properties match the assumptions that have been made in the structural calculations (e.g. by means of soil identification). In case of deviations, it is imperative to inform the construction supervisor or structural engineer.

Existing piping and cables need to be taken into consideration when working in urban locations.

In case of doubt, it is recommended to excavate the area in question using hand tools or hydro or vacuum excavation in order to determine the exact position of other services, as their actual position very often deviates from the planning drawings.

Located services need be properly secured through suspending, supporting, rerouting etc. measures as specified …

To ensure the stability of the excavation, the trench construction must comply with national construction safety standards, and excavation safety regulation, by providing sloped walls in unlined trenches, and shored walls in vertical trenches. The type and extent of the required trench safety measures is dependant on the in-situ soil type, groundwater conditions, and the depth of the trench.

(Image: Unlined trench – sloped trench walls)
(Image: Shored …

In order to assess the stability of the trench, the following information is generally required:

  • Dimensions of the trench

  • Classification into a geotechnical category with regard to the subsoil and the construction

  • Subsoil conditions, soil stratification, results of soil-mechanical test, groundwater conditions in the form of a geotechnical report including

  • Foundation depth, foundation type/structure and distance of adjacent structures

  • Loads or …

(Image: Overview of possible measures used to secure open cut trench walls)

The Occupational Safety and Health Administration (OSHA) Excavation and Trenching standard, Title 29 of the Code of Federal Regulation (CFR), Part 1926.650, covers requirements for excavation and trenching operations.

A trench is defined as a narrow underground excavation that is deeper than it is wide, and no wider than 15 ft (4.5 m) [[OSHA CFR 29, Part 1926.650]]

(Image: Cross sections of utility trenches for the installation of sewers by means of …

OSHA requires that all excavations in which employees could potentially be exposed to cave-ins be protected by:

  • Sloping or benching the sides of the excavation,

  • Supporting the sides of the excavation, or

  • Placing a shield between the side of the excavation and the work area

Additionally, temporary soil must be placed no closer than 2 ft (0.61 m) from the surface edge of the excavation, measured from the nearest base of the spoil to the cut. The …

According to [[OSHA CFR 29, Part 1926.650]], the excavation does not require a protective system when it is:

  • Made entirely in stable rock or

  • Less than 5 ft (1.52 m), and a competent person has examined the ground and found no indication of potential cave-in.

Some European countries have stricter limits. Here only excavations and trenches up to a depth of 4 ft (1.25 m) may be constructed without additional shoring. Further information can be found …

Excavations and trenches up to a depth of 4 ft (1.25 m) may be constructed without additional shoring of the vertical walls if the adjacent ground surface

  • is not steeper than 1:10 for non-cohesive and slightly cohesive soils,

  • is not steeper than 1:2 for firm cohesive types of soil.

(Image: Securing of unlined trenches and shafts at depths of ≤ 1.25 m/4 ft in accordance with [DIN4124c] – Vertically sloped trench walls)
(Image: Lack of shoring, although …

Excavations and trenches up to 6 ft (1.75 m) in depth may be excavated, if the portion of the trench wall above 4 ft (1.25 m) from the trench base is sloped at the angle β ≤ 45° and …

  • the soil is firm and cohesive

  • the slope of the wall to the surface is not greater than 1:10.

(Image: Securing of unshored trenches and shafts at depths of > 1.25 m/4 ft and ≤ 1.75 m/6 ft in accordance with [DIN4124c] – vertically sloped trench walls with sloped edges (…

The securing of trenches up to a depth of 6 ft (1.75 m) using only a timber plank is no longer permissible. This case requires a partial shoring of the trench walls above 4 ft (1.25 m) from the trench base.

Right

(Image: Securing of trenches and shafts in accordance with [DIN4124c] – Partly shored trench/shaft with firm cohesive type of soil)

Wrong

(Image: Trench with shoring timbers in accordance with [DIN4124a])

(Image: Cosmetic, respectively non-functional …